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Water Treatment Anodes Engineered for Clean, Continuous Disinfection

Ru-Ir, Ir-Ta and platinized titanium anodes for sodium hypochlorite generation, electro-chlorination, ballast water and wastewater electrolysis. Dimensionally stable, salt-tolerant and documented — so disinfection dose, cell life and operating cost stay under control.

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Sodium HypochloriteElectro-ChlorinationBallast WaterWastewater Electrolysis
1–3 kA/m²Rated Current Density
5–10 yrsDesign Life at Rating
100%XRF & QC Tested
24hEngineering Response
Industrial water treatment plant with filtration vessels and dosing system
Engineering Reality

Why Electrolysis Wins Where Chemical Dosing Struggles

Bulk sodium hypochlorite means transport, storage, concentration drift and on-site hazards. On-site electro-chlorination generates the oxidant only when and where it is needed — from brine or seawater — and stores nothing more hazardous than dilute product.

The whole economics sit on the anode. A correct Ru-Ir MMO coating holds a stable chlorine-evolution potential for 5–10 years at 1–3 kA/m², while a poor coating drifts in potential, scales up, and dies in months. Coating formulation, loading and cell design decide whether your generator makes a profit or a repair bill.

Industrial water treatment facility with storage tanks and process piping
The engineering boundary: anode selection is a current-density and electrolyte decision, not a price decision. Seawater, brine and fresh treated water each need a different coating — we rate every anode to the actual chloride, temperature and flow conditions of your cell before quoting.
The Challenges

What Kills Water-Treatment Anodes in the Field

Four failure modes dominate real installations. Each one is preventable with the right coating and cell design.

💧

Salt & Hardness Scaling

Hard water deposits calcium and magnesium scale directly on the anode surface, blocking active area and raising cell voltage until the coating fails from overheating.

⚡

Over-Current Abuse

Operating above the rated density — chasing a higher chlorine dose — consumes the Ru-Ir coating in months and voids the design-life basis.

💣

Wrong Coating Chemistry

Using an oxygen-evolution coating in a chlorine service — or vice versa — gives poor current efficiency, off-spec product and early death.

⛰

Intermittent Duty & Standby

Cyclic on-off operation with dry periods oxidises the coating and lifts it from the substrate. Anodes need a rating that includes your duty cycle, not just peak amperage.

Selection Guide

Choose the Right Anode for Your Water Application

Match your electrolyte and duty to the correct coating and format. The table below is the fast path — our engineers refine it with your cell voltage, flow and target dose.

ApplicationRecommended AnodeCoatingCurrent DensityTypical LifeKey Benefit
Sodium hypochlorite (brine / seawater)MMO tubular / plateRu-Ir1–3 kA/m²5–10 yrsStable chlorine evolution
Electro-chlorination, power / marineMMO plate / meshRu-Ir / Ir-Ta1–2.5 kA/m²5–8 yrsLow scaling, salt tolerant
Wastewater electro-oxidationIr-Ta MMO plateIr-Ta0.5–2 kA/m²3–8 yrsOxygen evolution stability
Ballast water treatmentMMO tubular / rodRu-Ir1–3 kA/m²5–10 yrsCompact high-current format
Pool & spa disinfectionPlatinized Ti platePtUp to 1 kA/m²5–10 yrsClean product, no sludge
Desalination / RO pre-treatmentMMO mesh / wireRu-Ir1–2 kA/m²5–8 yrsEven current distribution
Water media: seawater · brine · brackish · freshCoating basis: RuO₂/IrO₂ chlorine evolution · IrO₂/Ta₂O₅ oxygen evolutionSubstrate: ASTM B265 Gr1 titanium
Anode Range

Ehisen Water Treatment Anode Range

Six core titanium anode formats for electro-chlorination, disinfection and wastewater electrolysis, each coated and rated to its electrolyte with traceable material and coating documentation.

Ehisen MMO titanium anode components for sodium hypochlorite electrolysis cells
Chlorination

Ru-Ir MMO Plate / Mesh Anode

High-loading chlorine-evolution anodes for on-site hypochlorite generators and electro-chlorination cells running on brine or seawater.

SubstrateGr1 Ti plate / expanded mesh
CoatingRuO₂/IrO₂
Current density1–3 kA/m²
Design life5–10 years at rating
Plate MMO titanium anodes held in water during coating hydration and QC
Oxidation

Ir-Ta MMO Plate Anode

Stable oxygen-evolving anodes for wastewater electro-oxidation, COD / ammonia removal and high-purity oxidation duty.

FormatsPlate · mesh
CoatingIrO₂/Ta₂O₅
Current density0.5–2 kA/m²
Design life3–8 years
Platinized titanium plate electrode for pool and spa disinfection cells
Disinfection

Platinized Titanium Plate

Precision platinum coatings for pool, spa and small-scale disinfection cells that need clean product and a compact footprint.

SubstrateGr1 / Gr2 Ti
CoatingPt, 5–20 g/m²
Current densityUp to 1 kA/m²
Design life5–10 years
MMO mesh titanium anodes installed as an electrode bank in an industrial electrolysis cell
Sea Water

MMO Mesh Anode Bank

Large-area mesh electrode banks for seawater electro-chlorination and ballast water systems where even current spread matters.

FormatExpanded mesh
CoatingRu-Ir MMO
Current density1–2.5 kA/m²
Design life5–8 years
Tubular and rod MMO titanium anodes during coating furnace production
Tubular

MMO Tubular / Rod Anode

Cylindrical anodes for compact hypochlorite generators and in-line electro-chlorination, tolerant of intermittent duty.

DiameterΦ16 – Φ50 mm
Length200 – 2000 mm
CoatingRu-Ir MMO
Current density1–3 kA/m²
Design life5–10 years
On-site sodium hypochlorite generator system with electrolytic cells and dosing pumps
Generator System

Hypochlorite Cell Set

Complete anode sets for on-site sodium hypochlorite generators — cells, current connections and rated anodes supplied together.

SystemCell bank + dosing
CoatingRu-Ir MMO
Output0.5–200 kg/day Cl₂
Design life5–10 years
Reference Specifications

Standard Dimensions & Output Data

Factory reference tables for the three core water-treatment anode formats, rated at 2 kA/m² for chlorine evolution. Other sizes and loadings can be customised on request.

Ru-Ir Plate / Mesh Anode (Chlorination)Size (mm)Active Area (m²)Current @ 2 kA/m² (A)Loading (g/m²)Life (yrs)
Plate 100 × 100100 × 100 × 20.024010–205–10
Plate 200 × 200200 × 200 × 20.0816010–205–10
Mesh 300 × 500300 × 500 × 1.50.3060010–205–10
Mesh 600 × 1200600 × 1200 × 1.51.44288010–205–10
MMO Tubular Anode (Hypochlorite)Diameter (mm)Length (mm)Current @ 2 kA/m² (A)CoatingLife (yrs)
Φ16 mm16500–150050–150Ru-Ir5–10
Φ25 mm25500–150080–240Ru-Ir5–10
Φ32 mm32500–2000100–400Ru-Ir5–10
Platinized Titanium AnodePt Loading (g/m²)Current Density (kA/m²)Life (yrs)Application
Mesh / plate / rod5–200.5–1.05–10Pool disinfection · high-purity duty
Titanium base: ASTM B265 Gr1 (plate & mesh) · B338 Gr1 (tube) · B863 Gr1 (wire)Gr1 composition: Fe ≤0.20% · C ≤0.08% · N ≤0.03% · H ≤0.02% · O ≤0.18% · Others ≤0.40% · Ti balance
Quality & Documentation

Documented Quality for Water Treatment Plants

Every disinfection anode ships with traceable substrate, coating and testing records aligned to ISO-style quality management — so plant operators can trust the dose, the cell life and the audit trail.

ISO 9001

Quality Management

All production runs under a certified quality management system with full batch traceability from titanium substrate to final test.

MTC

Material Certificates

Titanium substrate to ASTM B265 Gr1 / Gr2 with chemical and mechanical traceability.

XRF Data

Coating Verification

Coating thickness and precious-metal loading verified per batch — the parameters that actually control anode lifetime in brine and seawater duty.

ALT Data

Accelerated Life Test

Performance verified per NACE TM0108-2008 at elevated current density in chloride electrolyte under rated conditions.

3rd-Party

Independent Testing

Third-party reports available on request for coating thickness, adhesion and precious-metal loading.

Export Docs

Project Documentation

Certificate of conformity, packing list and inspection records prepared for plant handover and audits.

MTCCoating ReportXRF DataALT DataInspection RecordCertificate of ConformityPacking List
Accelerated Life Testing

ALT Conditions per NACE TM0108-2008

Lifetime is verified by accelerated life testing — not field wait. We test at elevated current density in the chloride media your cell actually runs, then convert the data to your operating rating.

Coating SystemMediumCurrent Density (A/m²)Temperature (°C)
Ru-Ir MMO1 mol/L Na₂SO₄ + NaCl10,00025 ± 5
Ru-Ir MMOSeawater10,00025 ± 5
Ir-Ta MMO1 mol/L H₂SO₄20,00040 ± 5
Performance

Specs That Keep Disinfection Cells Producing

1–3 kA/m²

Rated Current Density

Sustains reliable chlorine output in hypochlorite generators, electro-chlorination cells and seawater electrolysis without accelerated wear.

Salt-Tolerant

Proven in Brine & Seawater

Coating formulated for chloride-rich media, resisting the scale and fouling that shorten unprotected anode life.

<3%

Coating Loading Tolerance

Controlled precious-metal loading per batch keeps cell voltage, chlorine output and lifetime consistent across the whole anode bank.

15–25 g/m²

Precious Metal Loading

Ir / Ru loading verified per batch — the loading level is what actually controls anode lifetime in chlorinated duty.

FAQ

Frequently Asked Questions About Water Treatment Anodes

Why are MMO anodes the standard choice for sodium hypochlorite generation?
Sodium hypochlorite cells electrolyse brine or seawater at high current density in a chloride-rich medium. Mixed metal oxide (MMO) anodes on titanium are dimensionally stable — they do not dissolve like graphite or lead — so chlorine output stays consistent, electrode spacing stays fixed and cell life extends for years. Ru-Ir MMO is the industry-standard coating for this duty.
Which coating should I choose: Ru-Ir MMO or platinized titanium?
Ru-Ir MMO is the default for hypochlorite generation, electro-chlorination, ballast water and wastewater electrolysis — it delivers the best balance of chlorine efficiency, life and cost. Platinized titanium is used where very high conductivity or special electrolyte conditions matter, or where the medium attacks oxide coatings. Send your salt source, salinity, temperature and current density and we will specify the coating.
How long do water treatment anodes last?
At the rated current density, design life is typically 5–10 years for MMO coatings in hypochlorite and electro-chlorination service, depending on salinity, temperature and duty cycle. We verify performance with accelerated life testing per NACE TM0108-2008 and provide the data with your order.
Why does my hypochlorite cell suffer from scaling on the electrodes?
Scale forms when hardness ions in the feed brine precipitate onto the cathode and anode surfaces, raising cell voltage and blocking chlorine production. Mitigations include softened or filtered feed water, periodic polarity reversal, regular acid cleaning, and choosing a coating with proven resistance to fouling. We can advise the operating envelope for your water chemistry.
Can the same anodes be used for seawater and freshwater disinfection?
Yes, but they are specified differently. Seawater and brine are highly conductive with high chloride content, so current density and voltage behaviour are different from brackish or fresh water. The same Ru-Ir MMO coating family covers both, but the electrode size, coating loading and operating current density must be sized for your specific salinity.
What parameters should I confirm before purchasing disinfection anodes?
Buyers should confirm: salt source and salinity (seawater, brine, brackish or fresh), water temperature and hardness, operating current density (A/m²), required chlorine output, cell geometry and electrode format (plate, mesh, tubular, rod), and target lifetime. Without these, any quotation is just a rough guess.
How do I ensure sample quality matches bulk production?
At Ehisen, consistency is controlled by a fixed coating formulation (no random adjustment), the same production line for samples and bulk, controlled coating loading tolerance, batch traceability (LOT tracking) and process records (temperature, cycles, coating passes). The real difference between suppliers is not sample quality — it is whether bulk production can reproduce the same result.
What is the difference between anodes for ballast water treatment and wastewater electrolysis?
Ballast water systems disinfect seawater on board ships, usually with flow-through electrolysis cells that generate chlorine from the seawater itself — compact, high-current, often tubular or plate MMO anodes. Wastewater electrolysis works on lower-salinity effluent and may combine disinfection with COD reduction or oxidation of pollutants, so coating and current density are tailored to the wastewater chemistry and organic load.
What documents do you provide for export projects?
Material test certificates, coating reports, XRF data, accelerated life test data, inspection records, certificate of conformity and packing list. Third-party reports from national titanium testing centres can be arranged on request.
Do you provide samples before a bulk order?
Yes. Sample batches are produced on the same coating line with the same formulation and LOT tracking used for production, so bulk results reproduce the sample. Testing samples in your actual brine or seawater cell is recommended before large orders.
What is the lead time for water treatment anode orders?
Standard production typically ships in 2–4 weeks depending on format, coating and quantity; custom geometry and connections extend this slightly. We confirm a firm schedule with your order and update you from coating to packing list.
How do I size the anode area for my disinfection cell?
Anode area follows from your required chlorine output divided by the rated chlorine production per unit current at your design current density, with allowance for coating deactivation over the design life. Send us the flow rate, salinity, target chlorine dose and cell geometry — we will calculate the anode count and arrangement for you.

Need the Right Anode for Your Disinfection Cell?

Send us your water chemistry — salt source, salinity, flow rate, target chlorine dose, current density and cell dimensions — and our engineers will recommend the correct coating, electrode format and quantity within 24 hours.

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Disinfection System Anatomy

The Components of an Electro-Chlorination System

Reliable disinfection is a system result — rectifier, electrodes, cell, salt feed and dosing must work together. Ehisen supplies the anode at the heart of the current path.

01

Rectifier & Power Control

Converts AC to DC and sets cell current and voltage. Stable, low-ripple output keeps chlorine generation efficient and extends electrode life.

02

Electrodes (Anode / Cathode)

The current-discharging element — Ru-Ir MMO or platinized titanium in plate, mesh or tubular format, rated to the salinity and target current density.

03

Electrolytic Cell

The electrode housing and flow chamber where brine or seawater is converted into hypochlorite. Cell geometry controls current distribution and dose consistency.

04

Salt / Brine Feed

Softened brine or filtered seawater is fed at controlled concentration and flow — consistent salt feed is the basis of a predictable chlorine dose.

05

Dosing & Injection

Generated hypochlorite is dosed into the water stream at the process point, sized by flow and target residual concentration.

06

Monitoring & Safety

Flow, current, cell voltage, residual chlorine and gas detection are logged so output is verified per batch, not just per shift.

Project Sequence

From System Requirements to Installed Electrodes

Building or retrofitting a disinfection system follows a proven four-stage sequence. Ehisen supports you at every stage with engineering input and documented hardware.

Step 1

System Analysis

Water chemistry, salinity, flow rate, target chlorine dose, cell size and duty cycle are reviewed, then electrode format, coating and quantity are calculated.

Step 2

Engineering & Sample

We recommend the coating system and can supply a sample anode for testing in your actual brine or seawater cell before full production.

Step 3

Fabrication & QC

Electrodes are manufactured with batch traceability, coating inspection and accelerated life testing, with full process records shipped alongside.

Step 4

Installation & Trial Run

Electrodes are positioned, electrical connections verified, and chlorine output checked during the trial run until the residual dose is stable.

Engineering tips: keep anode-to-cathode spacing and flow velocity consistent through the cell — uneven geometry concentrates current and accelerates coating wear. Monitor water hardness and scale, use softened feed or periodic polarity reversal, and always record ampere-hours against chlorine output to prove process consistency before accepting a new system.
Why Ehisen

A Manufacturing Partner, Not Just an Anode Supplier

Plant operators choose Ehisen because coating consistency, traceability and engineering response decide how long a disinfection anode really lasts — not just the catalogue price.

In-House Line

Controlled Coating

Coating applied on our own production line with a fixed formulation and controlled loading tolerance — samples and bulk runs are made to the same standard.

LOT Tracking

Full Traceability

Every batch carries a LOT number linking substrate material, coating process records, inspection results and shipping documents.

ALT Lab

Life-Test Verified

Accelerated life testing per NACE TM0108-2008 in chloride media converts laboratory hours into your operating rating and design life.

Free Design Help

Engineering Support

Our engineers review your water chemistry, salinity, chlorine dose and cell geometry, then recommend coating, format and quantity — within 24 hours.

40+ Countries

Global Logistics

Export experience across 40+ countries with complete documentation: MTC, coating reports, inspection records, certificate of conformity.

On-Time

Reliable Delivery

Production planned against your plant schedule, with order status updates from coating to packing list.

How We Work

From Your Enquiry to Delivered Electrodes

A clear, three-step process keeps every disinfection order on specification and on schedule.

1

Send Requirements

Share your water chemistry, flow rate, chlorine dose and cell details via WhatsApp or email — or send a cell drawing and we will extract the parameters.

2

Engineering Review

Within 24 hours you receive a recommendation: electrode coating, format, dimensions, quantity and the supporting calculation basis.

3

Fabrication & Shipment

After approval, production runs with batch QC, then ships with the full document pack: MTC, coating report, ALT data and packing list.

Our commitment: every disinfection anode order includes a standard 12-month warranty against coating defects, plus the design-life test data that supports your plant plan. If the delivered material does not match the agreed specification, we replace it at our cost.

Get in Touch

Send us a message if you have any questions or request a quote. We will be back to you ASAP!