Ir-Ta and platinized titanium anodes for PCB copper plating, hard chrome, nickel, zinc and decorative precious-metal plating. Dimensionally stable, contaminant-free and documented — so your bath chemistry, coating thickness and reject rate stay under control line after line.
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Every plating line is an electrochemical cell: the anode balances ions, current distribution and bath chemistry while metal ions deposit on the cathode. Soluble lead or graphite anodes break down over time — dissolving lead, shedding sludge and letting current drift — which shows up as rough deposits, pitting, burnt edges and rejects in copper, chrome, nickel, zinc and precious-metal baths.
Dimensionally stable anodes (DSA) change this. Titanium coated with Ir-Ta or platinum keeps its geometry for years, releases oxygen instead of dissolving, and holds current density uniform across the rack or reel. The result is repeatable coating thickness, a cleaner bath, longer solution life and far less downtime — which is why modern PCB, automotive and decorative plating lines run on them.
Every plating bath fails in a different way. Match the challenge below with the anode solution Ehisen supplies for it.
PCB copper, reel-to-reel and high-speed lines burn edges and leave uneven thickness when the anode cannot hold uniform current at high density.
Dissolving lead anodes put lead into the deposit and shed sludge that blocks filters, changes bath balance and causes rough, pitted coatings.
Gold, silver, rhodium and decorative nickel show every defect — porosity, colour drift and pitting caused by an unstable or contaminating anode.
Chromic acid, sulphamate and hot alkaline solutions attack anode substrates, shorten anode life and force frequent line stoppages.
Different baths require different anode coatings and formats. Use the guide below to match your plating process with the most suitable Ehisen solution.
| Application | Recommended Solution | Typical Products |
|---|---|---|
| PCB & high-speed copper plating | Insoluble DSA mesh / coil | Ir-Ta MMO mesh · high-loading coil anodes · custom tank geometry |
| Hard chrome plating | Lead-free DSA plate | Ir-Ta MMO plate · platinum-coated titanium · sealed connectors |
| Nickel plating (Watt’s / sulphamate) | Insoluble DSA plate / mesh | Ir-Ta MMO plate · expanded mesh anodes |
| Zinc & galvanizing lines | Acid-resistant DSA mesh | Ir-Ta MMO mesh · plate anodes for acid and alkaline zinc |
| Precious-metal plating (Au / Ag / Rh) | Platinized titanium | Pt/Ti mesh · plate anodes · precision Pt loading |
| Anodizing & electrolytic processes | Oxygen-evolution MMO | Ir-Ta plate / mesh · oxygen-evolution coated formats |
Need help selecting the exact specification? Our engineers can size the anode, coating and layout for your bath chemistry, tank size and current density. Send your requirements →
Six core DSA formats for plating lines, each coated and rated to its bath with traceable material and coating documentation.
Expanded mesh DSA that holds uniform current across the panel for clean, even copper deposits at high current density.
| Substrate | Gr1 Ti expanded mesh |
| Coating | IrO₂/Ta₂O₅ |
| Current density | 2–6 kA/m² |
| Format | Panel · coil · custom |
| Design life | 3–8 years |
Coil and cylinder formats for continuous and high-speed lines, engineered for stable output under intense current demand.
| Coating | Ir-Ta MMO / Pt |
| Current density | Up to 6 kA/m² |
| Media | Acid copper · nickel · chrome |
| Design life | 3–8 years |
Multi-layer oxide coating applied on our own line with controlled loading, adhesion and sintering cycles for reproducible performance.
| Loading | 15–25 g/m² Ir / Ru |
| Adhesion | Per batch test |
| ALT | NACE TM0108-2008 |
| Custom | By bath chemistry |
Acid- and alkaline-resistant anodes for zinc lines that keep the bath stable and deposits bright without soluble-anode sludge.
| Coating | Ir-Ta MMO |
| Current density | 1–4 kA/m² |
| Media | Acid / alkaline zinc |
| Format | Mesh · plate |
| Design life | 3–8 years |
Pb-free plate and mesh anodes for nickel, sulphamate and hard chrome baths that eliminate lead contamination and sludge.
| Coating | Ir-Ta MMO / Pt |
| Current density | 1–4 kA/m² |
| Media | Chromic · sulphamate · Watt’s |
| Design life | 3–10 years |
Flat, precision-machined Gr1 / Gr2 titanium plates and meshes that give every coating a consistent, clean base.
| Grade | Gr1 / Gr2 per ASTM B265 |
| Flatness | ≤1 mm/m² |
| Finish | Pickled / blasted |
| Machining | Cutting · drilling · welding |
Factory reference tables for the core plating anode formats, rated at 3 kA/m² unless stated. Other sizes and loadings can be customised on request.
| Ir-Ta MMO Mesh Anode (PCB) | Size (mm) | Active Area (m²) | Current @ 3 kA/m² (A) | Loading (g/m²) | Life (yrs) |
|---|---|---|---|---|---|
| Mesh 300 × 500 | 300 × 500 × 1.5 | 0.30 | 900 | 15–25 | 3–8 |
| Mesh 600 × 1200 | 600 × 1200 × 1.5 | 1.44 | 4320 | 15–25 | 3–8 |
| DSA Plate Anode (Chrome / Nickel) | Size (mm) | Active Area (m²) | Current @ 2 kA/m² (A) | Coating | Life (yrs) |
|---|---|---|---|---|---|
| Plate 200 × 400 | 200 × 400 × 2 | 0.16 | 320 | Ir-Ta / Pt | 3–10 |
| Plate 500 × 1000 | 500 × 1000 × 2 | 1.00 | 2000 | Ir-Ta / Pt | 3–10 |
| Platinized Titanium Anode | Pt Loading (g/m²) | Current Density (kA/m²) | Life (yrs) | Application |
|---|---|---|---|---|
| Mesh / plate / rod | 5–20 | 0.5–2.0 | 3–10 | Precious metal · acid media |
Every plating anode ships with traceable material, coating and testing records aligned to ISO-style quality management.
All production runs under a certified quality management system with full batch traceability.
Titanium substrate to ASTM B265 Gr1 / Gr2 with chemical and mechanical traceability.
Coating thickness and precious-metal loading verified per batch — the parameters that actually control anode lifetime.
Performance verified per NACE TM0108-2008 at elevated current density under rated conditions.
Third-party reports available on request for coating thickness, adhesion and precious-metal loading.
Certificate of conformity, packing list and inspection records prepared for export and audits.
Lifetime is verified by accelerated life testing — not field wait. We test at elevated current density and temperature, then convert the data to your operating rating.
| Coating System | Medium | Current Density (A/m²) | Temperature (°C) |
|---|---|---|---|
| Titanium-Aluminium | 1 mol/L Na₂SO₄ | 10,000 | 25 ± 5 |
| Titanium-Manganese | 1 mol/L H₂SO₄ | 20,000 | 40 ± 5 |
Sustains high anode current for PCB, chrome, nickel and zinc lines without edge burning.
Insoluble DSA releases no lead or sludge, keeping bath chemistry and deposits clean.
Consistent current spread across the rack or reel means repeatable coating thickness.
Ir / Ru / Pt loading verified per batch — the loading level is what actually controls anode lifetime.
Send us your plating process — bath type, electrolyte, current density, tank dimensions and target coating thickness — and our engineers will recommend the correct anode coating, geometry and quantity within 24 hours.
Talk to an Engineer Email UsComplete the fields below and send — your requirements will open in WhatsApp so our engineers can reply directly.
Consistent plating is a system result — rectifier, anode, racking and bath control must work together. Ehisen supplies the anode at the heart of the current path.
Converts AC to DC and sets the bath voltage and current density. Low-ripple output prevents nodule growth and keeps coating thickness uniform across the rack.
The current-discharging element — platinized titanium or Ir-Ta / Ru-Ir MMO in plate, mesh or rod format, rated to the electrolyte and target current density.
Workpieces are carried on titanium or copper racks and connected to the busbar. Contact resistance and rack geometry directly affect coating distribution.
Heating, agitation, filtration and dosing keep metal ion concentration, temperature and impurities within range — the basis of repeatable plating quality.
Dimensionally stable anodes can be paired with screens and shielding to control current distribution at edges, avoiding burning and over-plating.
Ampere-hour meters, thickness gauges and bath analysis log performance so plating quality is verified per lot, not just per shift.
Retrofitting or building a plating line follows a proven four-stage sequence. Ehisen supports you at every stage with engineering input and documented hardware.
Bath chemistry, current density, tank size, rack geometry and target coating thickness are reviewed, then anode format, coating and quantity are calculated.
We recommend the coating system and can supply a sample anode for bath testing under your actual operating conditions before full production.
Anodes are manufactured with batch traceability, coating inspection and accelerated life testing, with full process records shipped alongside.
Anodes are positioned, busbar connections verified, and current density checked during the trial run until coating thickness is uniform across the rack.
Buyers choose Ehisen because coating consistency, traceability and engineering response decide how long a plating anode really lasts — not just the catalogue price.
Coating applied on our own production line with a fixed formulation and controlled loading tolerance — samples and bulk runs are made to the same standard.
Every batch carries a LOT number linking substrate material, coating process records, inspection results and shipping documents.
Accelerated life testing per NACE TM0108-2008 at 10,000–20,000 A/m² converts laboratory hours into your operating rating.
Our engineers review your bath chemistry, current density and tank geometry, then recommend coating, format and quantity — within 24 hours.
Export experience across 40+ countries with complete documentation: MTC, coating reports, inspection records, certificate of conformity.
Production planned against your line schedule, with order status updates from coating to packing list.
A clear, three-step process keeps every plating order on specification and on schedule.
Share your bath type, electrolyte, current density and target coating thickness via WhatsApp or email — or send a tank drawing and we will extract the parameters.
Within 24 hours you receive a recommendation: anode coating, format, dimensions, quantity and the supporting calculation basis.
After approval, production runs with batch QC, then ships with the full document pack: MTC, coating report, ALT data and packing list.
Send us a message if you have any questions or request a quote. We will be back to you ASAP!
