Home  /  Applications  /  Chemical Field Industry Application · Chemical & Chlor-Alkali

Chlor-Alkali & Chemical Anodes for Continuous Electrolysis

Ru-Ir, MMO and platinized titanium anodes engineered for chlor-alkali electrolysis, sodium hypochlorite generation, electrochlorination, electrodialysis and industrial wastewater treatment — coated, rated and documented for your electrolyte, current density and design life.

Request a Quote Talk to an Engineer
Chlor-AlkaliSodium HypochloriteElectrochlorinationBrine & Seawater
20+Years Coating Design Life
2–6 kA/m²Rated Chlorine Evolution
100%QC & ALT Tested
24hEngineering Response
Chlor-alkali plant at night running Ru-Ir MMO titanium anodes for continuous electrolysis
The Engineering Reality

Chlorine Evolution Starts with the Coating

In chlor-alkali plants, sodium hypochlorite generators, electrochlorination units and electrodialysis stacks, the anode is the workhorse: it discharges the current that drives chlorine or oxygen evolution at the electrolyte interface. Ru-Ir MMO coatings lower the overpotential for chlorine evolution, hold precious-metal loading at the level your current density demands, and convert electrical energy into usable chemical output with minimal loss.

Coating, current density and life are linked in one equation: run the anode below its rated A/m² and the coating lasts for decades; push it without a matching loading and precious metal is consumed in months. That is why Ehisen specifies the coating system — RuO₂/IrO₂ for brine and chloride media, IrO₂/Ta₂O₅ for oxygen-evolving duty, platinum for high-purity recovery — from your electrolyte, temperature and target life, not from a stock list.

Chlorine evolution on Ru-Ir MMO titanium anodes compared with oxygen evolution on Ir-Ta MMO for chemical electrolysis
Engineering boundary: the same anode has no universal rating. Rated current density depends on coating system, electrolyte composition and chloride content, temperature, operating duty and design-life basis. Ehisen rates every anode to your cell and electrolyte — not to a catalogue table.
Key Process Challenges

Where Chemical Anodes Work Hardest

Every electrolysis process attacks the anode differently. Match the challenge below with the coating and format Ehisen supplies for it.

⚡

Chlor-Alkali Cells

Membrane and diaphragm cells run at high current density with saturated brine at 80–90°C. Poor coating control raises cell voltage, increases energy cost and shortens anode life.

Ehisen Supports:Ru-Ir MMO plate · mesh anodes · 2–6 kA/m² rating · high-loading coatings
⛽

Sodium Hypochlorite Generation

On-site generators electrolyse dilute brine or seawater with intermittent duty cycles. Anodes must restart cleanly and resist pH drift and chlorine-side passivation.

Ehisen Supports:MMO tubular · rod · plate anodes · current-reversal tolerant formats
⚓

Electrochlorination & Marine

Seawater electrochlorination for biofouling control in cooling circuits and ballast systems exposes anodes to suspended solids, variable salinity and chlorate by-products.

Ehisen Supports:MMO wire · tubular anodes · high chloride-evolution selectivity · shock-load rated
♻

Wastewater & Industrial Electrolysis

Electro-oxidation, electrocoagulation, electrodialysis and electrolytic recovery run in acidic or contaminated media where oxygen evolution, fouling and poisoning dominate.

Ehisen Supports:Ir-Ta MMO · platinized titanium · mesh · plate formats · contaminant-tolerant coatings
Selection Guide

Choose the Right Anode for Your Electrolytic Process

Different electrolysis processes require different coatings and formats. Use the guide below to match your application with the most suitable Ehisen solution.

ApplicationRecommended SolutionTypical Products
Membrane chlor-alkali electrolysisHigh-loading Ru-Ir MMO, 2–6 kA/m²Ru-Ir plate · mesh anodes · expanded mesh panels
Sodium hypochlorite generatorsRu-Ir MMO for brine / seawater dutyMMO tubular · rod · plate anodes
Electrodialysis & desalinationIr-Ta MMO for oxygen evolutionIr-Ta mesh · plate anodes · DSA electrodes
Electrochlorination & seawater anti-foulingChloride-selective MMO wire / tubeMMO wire · tubular anodes · packaged cells
Electrolytic metal recoveryPlatinized titanium or MMOPlatinized mesh · plate anodes · mesh baskets
Electropolishing & acid recoveryIr-Ta MMO in acid mediaIr-Ta plate · tube anodes · acid-resistant formats

Need help selecting the exact specification? Our engineers can size the anode, coating and active area for your electrolyte, cell type, current demand and design life. Send your requirements →

Anode Types

Ehisen Chemical & Chlor-Alkali Anode Range

Six core titanium anode formats for electrolysis, each coated and rated to its electrolyte with traceable material and coating documentation.

Ru-Ir MMO plate and mesh anodes for chlor-alkali membrane electrolysis
Chlor-Alkali

Ru-Ir MMO Plate / Mesh Anode

High-loading chlorine-evolution anodes for membrane and diaphragm cells operating on saturated brine at high current density.

SubstrateGr1 Ti plate / expanded mesh
DimensionsCustom, up to 2000 mm
CoatingRuO₂/IrO₂
Current density2–6 kA/m²
Design life6–10 years at rated load
Ir-Ta MMO coating chemistry and loading on titanium anodes for oxygen evolution
Oxygen Evolution

Ir-Ta MMO Anode

Stable oxygen-evolving anodes for electrodialysis, electro-oxidation, electroflotation and industrial wastewater electrolysis.

FormatsMesh · plate · tube
CoatingIrO₂/Ta₂O₅
MediaSulphate, nitrate, acidic solutions
Current density0.5–2 kA/m²
Design life3–8 years
Platinized titanium anode for electrolytic metal recovery in chemical solutions
Metal Recovery

Platinized Titanium Anode

Precision platinum coatings for electrolytic metal recovery, high-purity electrochemical duty and aggressive acid media.

SubstrateGr1 / Gr2 Ti
CoatingPt, 5–20 g/m²
MediaAcid · cyanide · high-purity
Current densityUp to 1 kA/m²
Design life5–10 years
MMO tubular and rod anodes for on-site sodium hypochlorite generators in water treatment
Hypochlorite

MMO Tubular / Rod Anode

Cylindrical anodes for on-site sodium hypochlorite generators running on brine or seawater, tolerant of intermittent duty.

DiameterΦ16 – Φ50 mm
Length200 – 2000 mm
CoatingRu-Ir MMO
Current density1–3 kA/m²
Design life3–8 years
MMO wire anode for electrochlorination inside pipelines and vessels
In-Line / Internal

MMO Wire Anode

Flexible wire anodes for electrochlorination and electrolysis inside pipelines, tanks and containers with limited space.

Diameterφ1.0 – φ3.0 mm
CoatingRu-Ir MMO
Current density500–1500 A/m²
Design life5–10 years
MMO mesh anodes for large-area current distribution in chemical plants and electrodialysis cells
Distribution

MMO Mesh Anode

Expanded mesh electrodes that distribute current evenly across large cell areas — low gas hold-up, easy flow-through design.

Roll width100 – 400 mm
CoatingRu-Ir or Ir-Ta MMO
Current density1–3 kA/m²
Design life5–10 years
Reference Specifications

Standard Dimensions & Output Data

Factory reference tables for the three core chemical anode formats, rated at 3 kA/m² for Ru-Ir chlorine evolution and 1 kA/m² for platinized duty. Other sizes and loadings can be customised on request.

Ru-Ir Plate Anode (Chlor-Alkali)Size (mm)Active Area (m²)Current @ 3 kA/m² (A)Loading (g/m²)Life (yrs)
Plate 100 × 100100 × 100 × 20.026015–256–10
Plate 200 × 200200 × 200 × 20.0824015–256–10
Mesh 300 × 500300 × 500 × 1.50.3090015–256–10
Mesh 600 × 1200600 × 1200 × 1.51.44432015–256–10
MMO Tubular / Rod Anode (Hypochlorite)Diameter (mm)Length (mm)Current @ 2 kA/m² (A)CoatingLife (yrs)
Φ16 mm16500–150050–150Ru-Ir3–8
Φ25 mm25500–150080–240Ru-Ir3–8
Φ32 mm32500–2000100–400Ru-Ir3–8
Platinized Titanium AnodePt Loading (g/m²)Current Density (kA/m²)Life (yrs)Application
Mesh / plate / rod5–200.5–1.05–10Metal recovery · acid media
Titanium base: ASTM B265 Gr1 (plate & mesh) · B338 Gr1 (tube) · B863 Gr1 (wire)Gr1 composition: Fe ≤0.20% · C ≤0.08% · N ≤0.03% · H ≤0.02% · O ≤0.18% · Others ≤0.40% · Ti balance
Quality & Documentation

Documented Quality for Global Chemical Projects

Every chemical anode ships with traceable material, coating and testing records aligned to ISO-style quality management.

ISO 9001

Quality Management

All production runs under a certified quality management system with full batch traceability.

MTC

Material Certificates

Titanium substrate to ASTM B265 / B338 / B863 Gr1 with chemical and mechanical traceability.

ALT Data

Accelerated Life Test

Performance verified in NaCl and H₂SO₄ media at 10,000 – 20,000 A/m² under rated conditions.

3rd-Party

Independent Testing

Third-party reports available on request for coating thickness, adhesion and precious-metal loading.

Coating Report

Coating Inspection

Thickness, adhesion and electrochemical verification recorded per batch and per order.

Export Docs

Project Documentation

Certificate of conformity, packing list and inspection records prepared for export and audits.

MTCCoating ReportALT DataInspection RecordCertificate of ConformityPacking List
Accelerated Life Testing

ALT Conditions for Electrolysis Duty

Lifetime is verified by accelerated life testing — not field wait. We test at elevated current density and temperature in the media your cell uses, then convert the data to your operating rating.

Coating SystemMediumCurrent Density (A/m²)Temperature (°C)
Ru-Ir MMO (chlorine evolution)1 mol/L NaCl10,00040 ± 5
Ir-Ta MMO (oxygen evolution)1 mol/L H₂SO₄20,00040 ± 5
Performance

Specs That Hold Up in Continuous Electrolysis

20+ Years

Coating Service Life

Stable MMO coating–substrate interface engineered for continuous electrolytic duty at conservative current density.

2–6 kA/m²

Rated Chlorine Evolution

High-loading Ru-Ir coatings sustain the current densities used in chlor-alkali and hypochlorite cells.

<1 g/A·y

Low Consumption

Minimal precious-metal consumption keeps replacements rare and total operating cost low.

15–25 g/m²

Precious Metal Loading

Ir / Ru loading verified per batch — the loading level is what actually controls anode lifetime.

FAQ

Frequently Asked Questions About Chemical Anodes

What is the difference between Ru-Ir, Ir-Ta and platinized titanium anodes?
Ru-Ir MMO (RuO₂/IrO₂) is the standard coating for chlorine evolution in chlor-alkali, sodium hypochlorite and electrochlorination duty. Ir-Ta MMO (IrO₂/Ta₂O₅) suits oxygen-evolving media such as electrodialysis, electro-oxidation and acidic wastewater. Platinized titanium is used for electrolytic metal recovery, high-purity processes and aggressive acid media. Send your electrolyte, pH, temperature and current density and we will specify the coating.
How long do MMO chemical anodes last?
At the rated current density, design life is typically 6–10 years for high-load chlor-alkali duty and up to 20+ years at conservative loading in hypochlorite and wastewater service, depending on coating and electrolyte. We verify performance with accelerated life testing and provide the data with your order.
What current density can your anodes handle?
Reference values are about 2–6 kA/m² for Ru-Ir chlorine evolution in brine, 1–3 kA/m² for hypochlorite cells and 0.5–2 kA/m² for Ir-Ta oxygen evolution. The correct value depends on coating loading, electrolyte and design-life basis — our engineers will confirm the rating for your cell.
How does salt or chloride concentration affect anode selection?
High chloride content (saturated brine, seawater) favours chlorine evolution and Ru-Ir coatings. Dilute chloride or chloride-free media shift the anode reaction toward oxygen evolution, which requires Ir-Ta coating or higher precious-metal loading. pH, temperature and contaminants such as sulphate, fluoride or organics also change the coating specification.
Why do chemical anode prices vary so much?
Because the real cost is not titanium — it is coating engineering. Main factors: precious metal type (Ir, Ru, Pt), coating loading (g/m²), coating structure (single-layer vs multi-layer), real coating area (not just geometric area), and process control (sintering cycles, adhesion, porosity). Two suppliers quoting the same “Ru-Ir anode” can differ 2–3× in lifetime, which directly affects lifecycle cost.
How do I ensure sample quality matches bulk production?
At Ehisen, consistency is controlled by a fixed coating formulation (no random adjustment), the same production line for samples and bulk, controlled coating loading tolerance, batch traceability (LOT tracking) and process records (temperature, cycles, coating passes). The real difference between suppliers is not sample quality — it is whether bulk production can reproduce the same result.
What parameters should I confirm before purchasing chemical anodes?
To avoid wrong selection, buyers should confirm: cell type and geometry, electrolyte composition (chloride content, pH, contaminants), temperature range, operating current density (A/m²), expected lifetime (years or Ah), required active area, and mechanical format (plate, mesh, tube, wire). Without these parameters, any quotation is just a rough guess.
Do you provide samples before a bulk order?
Yes. Sample batches are produced on the same coating line with the same formulation and LOT tracking used for production, so bulk results reproduce the sample. Sample cell testing is recommended before large orders.
What is the lead time for chemical anode orders?
Standard production typically ships in 2–4 weeks depending on format, coating and quantity; custom geometry and high precious-metal loadings extend this slightly. We confirm a firm schedule with your order and update you from coating to packing list.
How many anodes do I need for my electrolysis cell?
Quantity follows from your total cell current divided by the per-anode rated output at your design current density. Send us the cell current, electrolyte, temperature and target life — we will calculate the active area, anode count and layout for you.
What documents do you provide for export projects?
Material test certificates, coating reports, accelerated life test data, inspection records, certificate of conformity and packing list. Third-party reports from national titanium testing centres can be arranged on request.
Can you customise anode size and shape for my cell?
Yes. Plate, mesh, tube, rod and wire formats are cut, welded and coated to your drawings — including expanded mesh openings, edge sealing, busbars and connection lugs. Send your cell drawing or electrode layout and we will quote the exact geometry.

Need the Right Anode for Your Electrolysis Process?

Send us your process requirements — electrolyte, cell type, current density and target life — and our engineers will recommend the correct coating, geometry and system within 24 hours.

Talk to an Engineer Email Us
Request a Quote

Tell Us About Your Chemical & Chlor-Alkali Project

Complete the fields below and send — your requirements will open in WhatsApp so our engineers can reply directly.

Prefer email? Write to [email protected] with the same details.

Related Applications

Explore More Industry Solutions

How Electrolysis Works

The Complete Electrolytic Cell System

An electrolysis plant is a system, not a single product. Every component below works together to convert electricity into chemical product — and Ehisen supplies the coated anode core of it.

01

Anode Cells & Coating

The current-discharging element — Ru-Ir, Ir-Ta or platinized titanium coatings on plate, mesh, tube or wire formats, rated to your electrolyte and design life.

02

Cathode & Cell Hardware

Cathodes (mild steel, nickel or activated) and cell frames, gaskets and busbars that complete the circuit and hold the electrode geometry stable.

03

Membrane or Separator

Ion-exchange membranes or diaphragms separate anolyte and catholyte, control product purity and keep the anolyte chemistry within the anode rating.

04

Rectifier & Power Supply

Converts AC mains to regulated DC and holds the cell at constant current or constant voltage — the key to stable anode operating conditions.

05

Brine & Feed Circulation

Feed pumps, filters, heat exchangers and brine saturation keep chloride concentration, temperature and flow uniform across every anode.

06

Monitoring & Control

Cell voltage, current, pH, temperature and product concentration are logged per cell so coating condition and replacement timing can be predicted.

Project Sequence

From Process Design to Performance Monitoring

An electrolysis anode supply follows a proven four-stage sequence. Ehisen supports you in every stage with engineering input and documented hardware.

Step 1

Process Design

Electrolyte composition, temperature, cell current and target product are defined, then active area, coating and anode geometry are calculated for the design life.

Step 2

Coating Specification

The coating system (Ru-Ir, Ir-Ta or platinum) and precious-metal loading are fixed, then verified with coating inspection and accelerated life testing.

Step 3

Cell Commissioning

Anodes are installed, current is ramped to the rated density, and cell voltage, temperature and product quality are checked against the design basis.

Step 4

Performance Monitoring

Cell voltage and coating condition are tracked so replacement timing is planned — keeping production online instead of failing at the worst moment.

Engineering tips: keep anolyte chloride concentration and temperature uniform across the cell — local dilution or overheating concentrates current and shortens coating life. Log cell voltage per anode from day one: a steady voltage rise is the earliest sign that precious-metal loading is being consumed and replacement is approaching.
Why Ehisen

A Manufacturing Partner, Not Just an Anode Supplier

Buyers choose Ehisen because coating consistency, traceability and engineering response decide how long a chemical anode really lasts — not just the catalogue price.

In-House Line

Controlled Coating

Coating applied on our own production line with a fixed formulation and controlled loading tolerance — samples and bulk runs are made to the same standard.

LOT Tracking

Full Traceability

Every batch carries a LOT number linking substrate material, coating process records, inspection results and shipping documents.

ALT Lab

Life-Test Verified

Accelerated life testing in NaCl and H₂SO₄ media at 10,000–20,000 A/m² converts laboratory hours into your operating rating.

Free Design Help

Engineering Support

Our engineers review electrolyte, cell type and current density, then recommend coating, geometry and quantity — within 24 hours.

40+ Countries

Global Logistics

Export experience across 40+ countries with complete documentation: MTC, coating reports, inspection records, certificate of conformity.

On-Time

Reliable Delivery

Production planned against your project schedule, with order status updates from coating to packing list.

How We Work

From Your Enquiry to Delivered Anodes

A clear, three-step process keeps every chemical anode order on specification and on schedule.

1

Send Requirements

Share your application, electrolyte, cell current and target life via WhatsApp or email — or send a cell drawing and we will extract the parameters.

2

Engineering Review

Within 24 hours you receive a recommendation: anode format, coating system, dimensions, quantity and the supporting calculation basis.

3

Fabrication & Shipment

After approval, production runs with batch QC, then ships with the full document pack: MTC, coating report, ALT data and packing list.

Our commitment: every chemical anode order includes a standard 12-month warranty against coating defects, plus the design-life test data that supports your replacement planning. If the delivered material does not match the agreed specification, we replace it at our cost.

Get in Touch

Send us a message if you have any questions or request a quote. We will be back to you ASAP!