Expert Solutions for Titanium Anode Assembly & Packaging
At Ehisen, we deliver end-to-end assembly and packaging for titanium anodes, tailored to the demanding requirements of your projects. From pre-assembly to your drawings with torque-verified fit checks, to export-ready crates with custom foam, desiccants/HIC, and clear polarity/QR labels, we ship units install-ready and protected against shock and moisture. Whether for electroplating, water treatment, or hydrogen production, our ISPM-15 and RoHS/REACH-compliant workflows safeguard coating integrity, ensure full traceability, and help extend service life—combining precision, reliability, and fast on-site deployment.
MMO Rod Anode
Our MMO rod anodes are available in customizable sizes and coatings to meet specific project needs. Commonly used in water heaters and as auxiliary anodes in chrome plating systems, these rods offer reliable conductivity and corrosion resistance. Engineered for stable performance in high-temperature and electrochemical environments, they ensure long service life and consistent current distribution.
Tubular Anode
Our tubular anodes come in both standard specifications and customizable sizes and coatings, ensuring flexibility for diverse project requirements. Commonly applied in the cathodic protection industry, these anodes offer reliable performance and extended service life. Designed to operate in harsh environments, they maintain stable output and corrosion resistance over long-term use.
Titanium Electrodes
Our titanium electrodes are made from high-purity Gr1 and Gr2 titanium substrates and can be custom-processed into various shapes to meet project-specific demands. Precious metal coatings are also available upon request, tailored to your performance and longevity needs. Compared to traditional electrodes, titanium electrodes offer superior corrosion resistance, lower resistivity, and longer service life, making them ideal for high-efficiency electrochemical applications.
Iridium Oxide Electrode
Our iridium oxide electrodes are widely used in industries such as water treatment, electroplating, and electrolytic hydrogen production, known for their excellent stability and high oxygen evolution efficiency. Coating can be customized based on the required precious metal loading to match specific performance goals. Each batch is processed with strict quality control, and detailed test reports are provided to ensure consistent performance and reliability.
Equipment & Packaging Operations
About Us
Why Trust Ehisen for Titanium Anode Assembly & Packaging?
At Ehisen, we go beyond manufacturing by providing professional, export-ready assembly and packaging services. Our processes are designed to minimize installation issues, reduce transit damage, and ensure smooth delivery. Here’s what sets us apart:
On-Site Assembly Experience Across Industries
We’ve supported on-site setups for titanium anode users across multiple sectors in China. Our team understands how to leave proper installation allowances during assembly, helping clients avoid common errors during actual use.
Spare Parts & Tools Included for Every Order
To prevent mismatches or missing parts during installation, we include a calculated ratio of extra accessories and standard tools with each shipment—tailored to your order volume and requirements.
Video Documentation for Remote Acceptance
Before packaging, we provide detailed video footage of the assembly process. This allows you to inspect the product remotely, confirm acceptance, and avoid costly rework or delays.
Dr. Miao
Technical Director of Ehisen
Spencer Xu
CEO of Ehisen
Custom Packaging Based on Shipping Experience
With years of experience shipping to different countries and industries, we select the most suitable packaging method for each order. Our team develops custom packaging plans to balance protection and efficiency.
Export-Compliant Materials & Secure Protection
All packaging materials meet international export standards. Our long-term suppliers are familiar with global shipping regulations, ensuring that products arrive without damage caused by poor packaging.
Clear Labeling for Easy Identification
We work with corporate clients to create simple, professional labels that meet export labeling standards. Labels are designed for easy identification of product details during receipt and inspection.
Why Assembly & Packaging Knowledge Matters for Buyers
For procurement professionals sourcing titanium anodes, having a clear understanding of assembly and packaging processes is key to ensuring product reliability and delivery efficiency. Proper assembly affects installation accuracy and product compatibility, while export-compliant packaging safeguards the goods during transit—reducing risk of delays, damage, or costly replacements. At Ehisen, we tailor assembly plans and packaging solutions based on product dimensions, order volume, and shipping requirements, helping procurement teams receive ready-to-install products with clear labeling and minimal hassle. This knowledge allows buyers to evaluate supplier reliability, manage logistics more effectively, and make informed, strategic sourcing decisions.
Table of Contents
Chapter 1：What Final Checks Are Needed Before Shipping Titanium Anodes?
How Are Accessories Pre-Assembled for Titanium Anodes?
Goal: Ship your custom titanium anodes ready to install—sizes match, power conducts well, seals are tight, and tools/standards match what your team uses on site.
A) What we check before shipping
Hardware complete & correct
Pre-install all bolts/nuts/washers/seals/insulators/terminals/flanges per BOM & drawing.
Confirm thread system (metric / UNC / UNF) and fastener grade.
Apply the specified torque and anti-loosening method (spring washer / set screw / threadlocker).
Keep conductive faces clean—no paint or insulating residue.
Conductive path & insulation
Clean busbar/rod contact faces (remove oxide); apply a thin conductive anti-seize if required.
Fit insulating pads/sleeves where needed and label live vs. insulated areas.
Geometry accuracy
Check straightness, hole location, flatness, and coaxiality per the drawing (e.g., flange face flatness, hole position, rod straightness).
Adjust/verify to meet the drawing tolerances.
Sealing & fit
Confirm seal type (O-ring / flat gasket / taper) and the needed compression/clearance.
Deburr & chamfer edges to avoid cutting seals.
Consider your assembly direction, lifting points, and fixture path; leave the right clearances.
Tooling & standard alignment
Match torque wrench range, socket sizes, and metric/imperial system to your plant.
Align crimp die specs for cable lugs and approved lubricant/locker brands.
Labeling & parts list
Apply part/position labels, direction arrows, and torque marks.
Include a kit list (spec, qty, material) for goods-in inspection.
B) What we provide for your review (pre-shipment evidence)
Drawings & 3D views
Assembly/exploded or 3D model with assembly order and fastener list.
Close-ups of key interfaces (flange, power terminal, locating holes) with dimension notes.
Photo set of actual pre-assembly
Four sides + details: fasteners present, seal seating, conductive faces, insulated areas.
Ruler/feeler-gauge in frame for critical dimensions.
Measurements & logs
CMM/fixture report for hole position and flange flatness (per drawing).
Torque log (fastener ID / torque / operator).
Contact resistance spot checks (mΩ level, multiple points).
Leak/pressure test records if sealing is specified.
Dry-fit / compatibility check
Optional dry-fit to your base/busbar mockup.
Provide a deviation & correction note (shim thickness, hole tweak, hardware swap) if needed.
C) What ships with the product (paperwork pack)
Assembly pack: assembly/exploded view, BOM, fastener grades, torque table.
QC pack: CMM/fixture report, torque records, contact-resistance/leak checks, photo set.
Materials & labels: certs for key parts (e.g., gaskets/bolts), part-number map.
Quick install guide: re-assembly steps, torque re-check timing, common issues, spares list.
Bottom line: Your team can “unpack and install” with no surprises—correct fit, reliable conduction, tight seals, and documentation that matches your standards.
What Final Inspections Are Performed After Assembly?
Goal: Make sure the assembled titanium anode set is install-ready—all sizes match the drawing, threads and welds are sound, and the part has no warpage after sintering or plating. Everything is measured, recorded, and signed off before packing.
A) Dimensions & hole position — last round re-check
Overall sizes (L/W/T, flange OD/ID, bolt circle): verify 2–3 points per feature; CMM or calibrated gauges.
Hole location & pitch: CMM or a dedicated fixture; confirm BCD, spacing, and slot direction.
Threaded holes:
GO/NO-GO thread gauges (metric/UNC/UNF per drawing); check depth and chamfer.
Remove burrs/overspray; run a clean bolt to confirm smooth engagement.
Mounting surfaces: check edge breaks (no sharp edges that could damage seals or wiring).
Record: CMM/fixture report + photo with ruler/feeler gauge visible; operator & reviewer sign-off.
B) Welds & heat-affected zones (HAZ)
Visual under low-angle light: no undercut, pits/porosity, overlaps, or arc strikes.
Color window (for Ti welds): silver → light straw = OK; blue/purple/black = rework/hold.
Geometry: weld length, throat, cap height by fillet gauges; remove spatter; blend sharp toes.
Optional PT (dye-penetrant) where required by the drawing.
Record: Weld photo set (overall + close-ups), PT report if used, rework log if any.
C) Deformation check after sintering/electroplating
We compare pre-process baseline vs post-process to catch warpage early.
Flatness/planarity: granite table + dial indicator or straightedge + feeler gauge.
Typical guidance (unless drawing states otherwise): ≤ 0.3 mm per 1000 mm.
Twist/warp: three-point planarity check; record max gap.
Rod/arm straightness: V-block + dial indicator for runout.
Flange face: flatness & runout, surface finish suitable for sealing (Ra per drawing).
Record: Flatness/twist sheet with measuring method, tool IDs, and values.
D) Installation flatness & fit simulation
Dry-fit on a reference jig (or your baseplate drawing):
The part should sit without rocking/wobble; note any shim needs.
Confirm electrode gap, orientation, and clearance for lifting/handling.
Sealing readiness:
O-ring groove: width/depth and edge chamfer; no nicks.
Flat gasket face: continuous contact band, clean and burr-free.
Record: Dry-fit photos, gasket face close-ups, groove measurement sheet.
E) Electrical & sealing spot checks
Contact resistance on conductive joints (mΩ range), multiple points; keep faces clean, lightly treated if specified.
Insulation check between live and isolated parts (megohmmeter, value per spec).
Leak/pressure test (if required by drawing): hold pressure/time and report loss.
Record: Electrical/leak test sheet with instrument ID & calibration due date.
F) Final pass/fail & rework criteria
Pass when:
All dimensions/holes/threads meet drawing; GO/NO-GO passes;
Welds within visual & color window (and PT if specified);
Flatness/twist within limits; no deformation affecting fit;
Electrical & seal checks within spec.
Rework/hold when:
Thread GO/NO-GO fails, weld color out of window, flatness exceeds limit, or contact resistance too high.
Actions: deburr/retap or insert; weld repair + re-inspect; mechanical straightening within allowance; re-lap flange face; repeat checks and update reports.
G) Documents you receive with the shipment
Final inspection report (dimensions, holes/threads, weld visuals, flatness/twist, electrical/seal checks).
Photo bundle (assembled 4-view + details, with rulers/feeler gauges in frame).
Instrument list (CMM/fixtures/gauges with calibration validity).
Deviation & rework log (if any), signed and closed.
Result: You get a finished anode assembly that fits flat, bolts up cleanly, seals properly, and passes installation checks—with evidence to back it up.
How Do We Ensure Transport Stability and Installation Readiness?
Goal: Make sure the full anode set won’t deform or get damaged in transit, and can be re-assembled and installed fast on site. We design the assembly with transport in mind from day one: reinforcement, anti-vibration, moisture protection, clear labels, and re-assembly guides.
A) What to build in before shipping (design/assembly for transport)
Reinforce large structures
For frame anodes and plate–mesh combos: add braces/struts/temporary frames to lock diagonals and key dimensions.
Keep flange faces/seal faces out of load paths; use face guards + foam blocks.
Protect joints and edges
Add temporary locks (jam nuts, clips, cable ties, pins) at critical joints to prevent movement.
Cap exposed threads/terminals/seal areas with protective caps; add edge guards on mesh/holes.
Secure long, slender conductors
Use multi-point supports + cushions (EVA/EPE/honeycomb board) every 300–500 mm.
Clamp blocks + ties to stop bending during bumps.
Moisture/corrosion & surface care
For sea/long haul: VCI paper + desiccants + moisture bag/vacuum bag (per coating sensitivity).
No paint on conductive faces; thin conductive anti-seize only if specified. Seal parts in clean bags.
Handling & crate fit
Provide lifting points and CG mark; crates with forklift slots.
Clear icons: UP, Do Not Stack, Center of Gravity, Fragile, Keep Dry.
Tooling/standard alignment
Include torque table, socket sizes, GO/NO-GO gauge specs so field re-assembly uses matching standards.
B) Checks to agree before dispatch (and keep on file)
Delivery mode
One-piece delivery: needs a transport frame / inner braces / diagonal ties and a completed dry-fit at the factory.
Modular delivery: provide module split, numbering, locating pins/bushings, and a re-assembly guide.
High-risk points
Long rods: multi-point cushioned fixing in place?
Flange faces/seal grooves: face guards/protective film fitted?
Mesh/edges: edge guards installed?
Evidence & monitoring
Packing list + photo set (each layer and corner).
Reinforcement/stopper diagram (materials, sizes, removal order).
Optional tilt/impact/humidity indicators (e.g., ShockWatch, Tip-N-Tell, HIC) for receiving-end accountability.
C) Modular delivery—make re-assembly easy
Numbering & color marks: modules, fasteners, shims, and pins one-to-one with the exploded view.
Locating features: pins/bushings/step faces to reduce alignment effort on site.
Re-assembly SOP: step card with torque values, tightening sequence, re-check points; notes like which side first or edge/hole weighting order.
Checkpoints: define flatness/hole position/gap to re-check; give shim thickness range if needed.
D) Packing specs (for global transport & inspections)
Crates/pallets: ISPM-15 treated wood; inside use damping pads + stoppers to avoid resonance.
Cushioning: EPE/EVA/pearl cotton/honeycomb board; cover contact areas with lint-free film.
Moisture set: desiccant + VCI + moisture barrier, with humidity indicator card.
Outer labels: model, qty, gross/net weight, crate ID, destination, CG/UP/Keep Dry/Do Not Stack icons.
E) Documents in the box (so your team can re-assemble quickly)
Packing list + packing/reinforcement photos
Exploded view for modular sets + ID map + re-assembly SOP + torque table
Guide to remove transport frames/temporary locks
Receiving checklist (quick flatness/deformation checks and how to report issues)
Bottom line: Whether one-piece or modular, the set is shipped stable, shock-protected, and dry—and arrives with clear IDs and SOPs so you can re-assemble fast and pass flatness/hole checks on site.
Why Is Clean Handling Important After Assembly?
Goal: After the full assembly, it must be easy to inspect (size, threads, welds, contact resistance) and safe to clean/dry without contaminating the coating—so the product stays install-ready.
A) Built-in access for inspection (no teardown needed)
Dimension points: Keep datum faces exposed so we can check L/W/T, flange OD/ID, bolt circle & hole pitch with CMM, pin/feeler gauges.
Thread checks: Leave clear tool access for GO/NO-GO gauges; provide chamfer so gauges enter smoothly.
Flatness/planarity: Provide flat reference pads near mounting faces for straightedge/feeler or dial-indicator checks.
Weld visibility: Uncover welds for low-angle light viewing; where needed, add a small borescope window (remove/re-cap).
Electrical contact points: Keep at least one clean, unpainted pad per circuit for 4-wire (Kelvin) micro-ohm measurement.
Locating aids: Temporary pins/shims to hold geometry during checks; torque marks on fasteners to verify no movement.
B) What we verify at final inspection
Dimensions & holes: 2–3 points per feature; CMM/fixture for BCD & slot direction; photo with ruler/feeler in frame.
Threads: GO/NO-GO per drawing (metric/UNC/UNF); quick clean bolt run-in, record depth.
Welds: Visual color window (silver → light straw = OK); no undercut/pits/spatter. PT if required.
Flatness/straightness: Granite + dial gauge or straightedge; flange face flat and clean for sealing.
Electrical: Contact resistance at multiple joints (mΩ range, 4-wire method).
Insulation (if specified): Megohm check between live/insulated parts per spec.
All measurements are logged with tool ID and calibration due date, signed by operator & reviewer.
C) Post-inspection cleaning—protect the coating
Handling rules
Powder-free nitrile gloves, lint-free wipes; no bare-hand touch on coated areas.
Keep peelable masks/protective films on coated faces during checks; only expose the small test pads.
Approved cleaners (non-chloride, non-abrasive)
DI water (high resistivity) → IPA wipe (electronics grade) for contact pads and metal frames.
No chlorine/ammonia cleaners; no scouring pads or metal brushes on coated areas.
Drying
Filtered oil-free air or nitrogen blow-off, then 40–60 °C warm-air dry; avoid overheating.
Verify “dry & clean” by no fiber/no fingerprint under light.
Re-mask & seal
Re-apply clean protective film/caps; bag sensitive parts in clean PE with desiccant.
We record the cleaner batch, wipe type, drying time/temp, and attach “Cleanliness Release” to the lot file.
D) Contamination prevention during packing
Use fresh inner bags, VCI/Desiccant as required; keep conductive pads protected with caps.
Add a “Do not touch coated surface” label; include quick re-clean steps on the insert sheet.
E) Deliverables you receive
Final inspection checklist (dimensions/threads/welds/flatness/electrical).
Photo evidence (before/after cleaning, gauge in frame).
Cleaning & drying record (materials used, time/temperature).
Instrument list (IDs, calibration validity).
Result: After assembly, your anodes are easy to verify, clean to handle, and ready to install—with a documented trail showing what was measured, how it was cleaned, and who signed it off.
Chapter 2：What Packaging Materials Are Used for Exporting Titanium Anodes?
How Do We Customize Packaging for Safe Titanium Anode Delivery?
Goal: Protect the coating and the shape during long transport (incl. sea freight) so parts arrive scratch-free, dry, and not deformed, and can be re-assembled quickly.
A) Scratch-prevention materials (Soft & non-abrasive)
Use only:
Non-woven fabric
EPE foam / cross-linked EPE liners
Bubble wrap (bubbles facing inward to cushion)
Optional first layer: release film/anti-scratch film on key coated faces
Do NOT use:
Rough carton or hard board touching the anode surface
Linty cloth, recycled paper dust, fillers with mineral powder
Films that leach plasticizers/solvents
Tip: Wrap noble-metal coated areas individually and stick a clear label: “Coated side — do not touch/press.” Wear powder-free nitrile gloves while packing.
B) Moisture & corrosion protection
Even though titanium resists corrosion, coatings and welds can mark or oxidize if they stay damp.
Add:
Desiccant (size/qty matched to box volume)
Sealed inner bags — PE moisture bags or vacuum bags for each part or set
Full perimeter sealing with tape/labels; add a Humidity Indicator Card (HIC)
Sea freight: strongly recommended.
Avoid: chlorine cleaners or chemical vapors in the same crate; unsealed inner bags exposed to humid air.
C) Shock absorption & shape fixation
Anodes are often plates, meshes, rings, or parts with long current rods—easy to bend if not supported.
Build in:
Custom foam slots (CNC-cut) for 4-side locating and face support
Wood trays / plastic channel boards with pins/stops for anti-shift support
Air-column bags / corner protectors to keep stacking pressure off the part
Temporary braces/struts for big frames or plate-mesh combos (lock diagonals)
Multi-point ties + cushions on long slender rods (every 300–500 mm)
Crate tie-downs (straps/bolts) to pallet; crates with forklift slots
Edge guards on mesh/rim areas
Do NOT:
Rely on a single hard point to carry load
Leave parts free to move and bump each other
Put strong tape directly on coated faces
D) What to include for receiving & spot checks
Packing list + photo set showing each layer and corner of the crate
Inner-bag seal record (desiccant count, seal check sign-off)
HIC photo on arrival (record the color/readout)
Quick re-assembly guide with module IDs, torque table, and “do not touch” surfaces
Outer icons: UP, Keep Dry, Do Not Stack, Center of Gravity, Fragile
One-line takeaway: Use soft, lint-free wraps to protect coatings, sealed bags + desiccant to fight moisture, and custom foam + multi-point restraints to keep the shape. With clear photos and guides in the box, parts arrive clean, dry, in-shape—ready to re-assemble.
What Labeling Standards Do We Use for Titanium Anode Shipments?
Purpose: Make receiving, warehousing, and on-site install easy—read the label, scan the code, install the part. Outer box, inner bag, and each part share matching IDs.
A) Outer-carton labels (must-have)
Basics: product name/model, qty, lot/heat, serial/COA No., gross/net weight, carton size (L×W×H), PO No., date, origin.
Handling icons (big & durable): UP, FRAGILE, KEEP DRY, DO NOT STACK, CENTER OF GRAVITY.
Barcode/QR: optional project ID / carton ID linking to packing list and batch docs.
Tip: Put the labels on at least two sides (long + short). Mark lift points/fork slots on heavy boxes.
B) Polarity & orientation warnings (same inside and outside)
Electrical polarity: mark ANODE (+) in red (and CATHODE (–) in blue/black if present). Cap terminals; add “Do not contaminate contact face.”
Coated face / direction: label “Noble-metal coated side up — DO NOT PRESS”. Edge-guard mesh/plates and mark “Coated edge — do not touch.”
Install arrows: show orientation arrows and locating/datum faces for quick dry-fit.
C) Part & inner-bag labels (laser + durable label)
Part ID (use two methods):
Laser-etched code on a non-coated area, and
Durable label with PN / SN / LOT / drawing REV.
Suggested content: name/model, Ti grade, coating system (e.g., Ru–Ir/Ta), loading class (g/m², if used), date / QC status (PASS/HOLD), “Do not touch coated surface.”
QR code: links to that part’s index (packing list, photos, torque table, inspection docs).
Placement: flat non-coated surface; don’t cover holes/seal faces; codes match the outer-carton list.
D) Codes & traceability (scan = info)
Codes: Code128 / QR / DataMatrix (match your WMS/ERP).
Payload: PN, SN, LOT, PO, carton ID, COA No., drawing REV, layer/position.
Landing page: read-only batch index with CMM/XRF/ALT summaries and photo evidence for quick IQC checks.
E) Customer-specific labels (we support)
Your label template (logo, language, colors, layout), we can print & apply.
Project-specific IDs/QRs, bilingual, zone/color by warehouse or station.
Compliance marks as needed (REACH/RoHS statements, etc.).
F) Pre-shipment label checklist
Outer labels on two+ sides, icons intact.
Model/qty/lot/carton ID match the packing list.
Polarity / coated face / orientation warnings present inside & outside.
Each part’s PN/SN/LOT matches the carton list and scans correctly.
Any customer labels are applied and photo-logged.
One-line takeaway: Outer box = read & handle right; inner pack = see arrows/colors, don’t flip; each part = scan & trace. If you need custom labels, we bind code ↔ file ↔ part so receiving is fast, warehousing is accurate, and installation is smooth.
How Do We Ensure Packaging Is Eco-Friendly and Export-Ready?
Goal: Make sure the package is legal for export, meets environmental rules, and arrives safely—with documents your customer and customs can accept.
A) Wood crates for export (IPPC / ISPM 15)
Use wood that meets ISPM 15.
Crate must show the IPPC stamp (country code – supplier code – HT heat-treated or MB fumigated).
No bark, no insect damage.
Keep a photo/copy of the treatment proof in the file.
Tip: choose HT (heat-treated) when possible to avoid chemical-fumigation concerns.
B) Material environmental compliance (RoHS / REACH)
RoHS: Packaging and accessories (labels, inks, glues, wire sleeves, etc.) must be below limits for Pb, Hg, Cd, Cr⁶⁺, PBB, PBDE, phthalates.
REACH SVHC: Avoid restricted additives (plasticizers, solvents, flame retardants).
If any chemicals are used (threadlocker, conductive anti-seize), provide SDS and a compliance statement.
Use cobalt-free humidity cards and no DMF (dimethyl fumarate) anti-mold agents.
If using VCI rust-prevent paper/bags, pick nitrite-free types and keep them off the coated surface (use a clean separator layer).
C) When you can use cartons instead of wood
OK when parts are not easy to deform, size/weight are moderate, and the route allows lighter packaging.
Use heavy-duty corrugated with EPE/foam custom inserts and corner/edge guards; add a base board for load support.
Prefer water-based inks/low-VOC glue; add recycle marks (e.g., FSC paper, recycle codes).
For sea freight, very heavy, or very large parts, use ISPM-15 wood crates.
D) Moisture control & chemicals (sea/long haul)
Match desiccant to crate volume; seal each part or set in PE/moisture or vacuum bags; place a Humidity Indicator Card (HIC) inside.
Do not pack open chemicals in the same crate; if chemicals must ship, seal separately with SDS attached.
Use global handling icons (KEEP DRY / FRAGILE / DO NOT STACK / UP); add local-language labels if required.
E) Greener, easier to recycle
Prefer recyclable EPE/EVA, honeycomb paperboard, non-woven fabric; minimize mixed non-recyclable materials.
Use lint-free, no-shedding contact layers; avoid chlorine cleaners or strong solvents.
Mark recycle/sorting symbols and “Do not touch coated face” clearly.
Provide RoHS/REACH declarations, a basic materials list (BOM), and a recycling note to support ESG audits.
F) Quick pre-shipment checklist (compliance view)
Wood crates show IPPC/ISPM-15 stamp (photo saved); cartons have strength & recycle marks.
RoHS/REACH statements, SDS, HIC, and desiccant log are included.
HIC is cobalt-free; no DMF or nitrite in protectants.
VCI (if used) is separated from coated faces.
Outer labels show UP / KEEP DRY / DO NOT STACK; add project/QR if needed for receiving.
One-line takeaway: For export, use ISPM-15 wood (or strong cartons when suitable), keep all materials RoHS/REACH-compliant, control moisture with sealed bags + desiccant, and choose recyclable, low-VOC options—with documents ready for customs and customer audits.
Chapter 3：Custom Assembly Support & Packaging Optimization
How Do We Handle Custom Assembly from Drawings or Samples?
What we support
Build to your drawing (2D/3D) or reverse-engineer from your sample.
Small-batch / pilot runs and trial assembly before mass order.
Lab identification of material & coating, including destructive tests (under NDA) to map stack-ups and fasteners.
Replica builds of your sample for your verification; mass production only after you approve.
A) Reverse-engineering & trial workflow
Intake & NDA → receive drawing/sample; align goals (fit, life, cost).
Measure → CMM/vision/3D scan; non-destructive first, then controlled teardown if needed.
Analyze (as needed) → spectrometer (Ti grade), XRF loading/thickness, cross-section, bend/tape adhesion; optional SEM/EDS, XRD, XPS.
Rebuild the spec → 2D/3D drawings (STEP/DXF/PDF), BOM, tolerances, coating spec; DFM suggestions.
Pilot tooling & jigs → dry-fit to your interface (flange, holes, busbar).
Sample build → pre-shipment checks (CMM, weld visuals, flatness, contact resistance).
Test pack → coating report (XRF, photos), optional ALT snapshot with SAL index; assembly guide & torque table.
Your validation → you run fit/use tests; we iterate if needed; then release for volume.
B) What we need from you (simple list)
Drawings or a physical sample (we’ll return it if required).
Operating window: current density/frequency, electrolyte & pH, temperature, life target (or SAL target).
Interface details: hole pattern, gap, gasket type, weld areas, space limits.
Labeling/packaging rules (project IDs, QR, export marks).
Any special tests you want (third-party, salt-spray, spark threshold, etc.).
C) What you get from us
Drawing pack: 2D/3D + BOM + tolerances + coating spec (yours to review/own unless otherwise agreed).
Sample set (assembled or modular) with photo evidence and QC reports.
Lab report: chemistry, coating loading/thickness, cross-section/adhesion; optional SEM/EDS/XRD/XPS.
Install docs: exploded view, torque table, re-assembly SOP, receiving checklist.
Packaging proposal (materials, labels, export compliance).
Quotation for batch production (after you approve the sample).
D) Assurances
Confidentiality & IP: NDA available; your data and samples are protected.
Traceability: PN/SN/LOT codes link to all QC files.
Accredited options: we can arrange third-party reports if you need them.
Bottom line: Send a drawing or a sample—we’ll map it, test it, recreate it, and deliver a verified trial set. Once you’re happy, we scale to production with the same specs and documents.
What Engineering Support Is Included in Remote Acceptance?
What we can do for you
Remote acceptance (photo/video)
Shoot a full photo pack: 4 sides + key details (flanges, holes, terminals, seals), with ruler/feeler gauge in frame.
Record a walk-through video: dry-fit on jig, torque checks, contact-resistance demo, flatness check, sealing check, and packing/reinforcement before crate close.
Optional live call (Teams/Zoom): follow your checklist in real time, show gauges, answer questions; we share the recording afterward.
Deliver a simple index sheet linking each photo/video to the drawing item (e.g., “Fig. 12 → hole BCD”).
Engineering review (DFM/DFI)
Our drawing team will audit your 2D/3D and send back redlines and a short memo.
Typical recommendations:
Hole/slot tolerances, BCD, and slot direction for easier fit.
Seal grooves (width/depth/chamfer), surface finish on gasket faces.
Edge/hole weighting for coated parts; weld location and color window.
Stack-up & tolerance chain to keep flatness and gap stable after sintering/plating.
Hardware standardization (thread system, grade, torque) and crimp/lug specs.
Modular split for safer transport and faster on-site assembly.
We can provide updated 2D/3D, BOM, exploded view, torque table, and a re-assembly SOP for your approval.
What we need from you
Latest drawing revision or a sample; your acceptance checklist (if you have one).
Site constraints: tools/torque range, metric vs. imperial, gap, gasket type, space limits, EHS rules.
Installation goals (speed, serviceability) and any cost-saving priorities.
What you receive
A photo/video acceptance pack (with index), plus core QC files (CMM, torque log, flatness, contact-resistance).
A short engineering note with redlines and options (baseline vs. optimized).
Updated drawings/BOM/SOP ready for your sign-off.
Assurances
NDA available; sensitive content watermarked and access-controlled.
We can involve an accredited third party if you need independent witnessing or extra reports.
How Is Custom Packaging & Labeling Handled for Complex Orders?
**Yes—**we can customize packaging and labels to your requirements. This includes multi-product kits in one box, customer-specific labels/QR codes/lot & project IDs, and export-ready marks. Note: some options may add tooling/printing/material costs.
What we can do
Kitting: pack multiple SKUs into one carton with inner trays/foam slots, per your BOM (kit composition & quantities).
Labeling: apply your label template (logo, colors, layout), QR/Barcode (Code128/QR/DataMatrix), PN/SN/LOT, project ID, COA No., and carton ID.
Markings: handling icons (UP/KEEP DRY/DO NOT STACK/CG), coated-face warnings, bilingual text if needed.
Docs in box: kit packing list, torque table, re-assembly SOP, receiving checklist.
Export compliance: ISPM-15 wood (or heavy cartons when suitable), RoHS/REACH-compliant materials, HIC + desiccant.
How we implement (simple flow)
Brief & template → you share kit BOM, labeling fields, sample label/artwork, and any WMS/ERP code rules.
Mock-up → we build one pilot pack (photos/videos + weight/dimensions).
Confirm → you approve the mock-up and label data map (what each code contains).
Lock spec → we freeze pack drawing, foam die-cut, label layout, and QC checkpoints.
Run & record → production packing with photo proof per carton and scan logs.
Data we can print/encode
On parts / inner bags: PN, SN, LOT, drawing REV, project ID, QR/Barcode linking to the part index (CMM/XRF/ALT summary, photos).
On cartons/pallets: model, qty, carton ID, LOT, COA No., gross/net weight, PO/Project, destination, handling icons.
Scan payloads: configurable to match your WMS/ERP (JSON/CSV field map available).
Cost & lead-time notes
May incur fees for custom foam dies, printed labels, special cartons, or extra kitting labor.
Some items have MOQs (labels, films, foam). We’ll quote these upfront.
Allow time for sample approval (1 pilot iteration recommended).
Your checklist (to speed things up)
Kit BOM (SKUs + quantities) and carton target weight/dimensions.
Label fields & data rules (PN/SN/LOT/Project/QR content), artwork, and barcode specs.
Export route (air/sea), stacking rules, and any site receiving rules.
Need bilingual labels or customer-provided labels? Send the files and placement drawing.
What you receive
Packaging spec sheet (materials, labels, foam drawing, icons).
Pilot photo/video pack for sign-off.
Production photo proofs (selected cartons) and scan logs for traceability.
Cartons/pallets packed to the agreed kitting & labeling standard.
Bottom line: Tell us how you want kits and labels set up—we’ll build it to spec, document it, and keep it export-ready. Customization is supported; extra costs (if any) are quoted clearly before we proceed.
What Visual Proof and Logistics Support Are Provided Before Shipping?
Yes—we can send inspection photos and packing videos for your approval before shipment. We can also help choose the shipping method, work with your nominated forwarder, or arrange one for you. Please align details before we quote freight.
What we provide (before shipping)
Photo pack: crate, inner packing, labels/QR, HIC/desiccant, coated-face protection, and serial/lot tags (with rulers in frame for scale).
Packing video: final wrap, foam/bracing, crate close & sealing, handling icons, palletizing.
Optional live call (Teams/Zoom): real-time walk-through; we record and share the file.
Approval gate: we ship only after you confirm the photo/video pack.
Shipping options we support
Modes: Express (DHL/UPS/FedEx), Air, Sea (LCL/FCL), rail/multimodal where available.
Incoterms (2020): EXW, FCA, FOB, CIF, DAP; DDP available to select regions (confirm first).
Insurance: we can add cargo insurance on request.
Tracking: pre-alert + tracking link on dispatch.
Customs & documents (we assist)
Commercial Invoice & Packing List (with HS code/COO if needed).
ISPM-15 crate stamp photo; RoHS/REACH declarations; SDS for any auxiliaries.
Certificates (COA/inspection reports) attached digitally.
Broker coordination: we can coordinate with your broker/forwarder, or introduce one. (Local clearance rules vary—please confirm any licenses/taxes at destination.)
What we need from you (to quote & ship smoothly)
Ship-to address, Incoterm, preferred mode (express/air/sea), and deadline.
Forwarder contact (if nominated) + booking instructions.
Any labeling/marking or document wording requirements (project ID, QR, PO, etc.).
Approval timing for photo/video pack (we hold shipment until you say “OK”).
Freight quote note: Rates depend on dimensions/weight, route, season, and surcharges. Please align the above items before we calculate freight; quotes have a validity window.
What you receive at dispatch
Photo/video pack (final), copies of docs, tracking/pre-alert, and crate specs (GW/NW & dims).
Contact for in-transit support (forwarder and Ehisen logistics).
Bottom line: We’ll show you exactly how your goods are packed, ship the way you prefer, and supply the documents your forwarder and customs need—once you approve, we move.
Chapter 4：Summarize
Ehisen wants you to know
At Ehisen, we know that great titanium anodes aren’t finished at the coating line—they’re finished at final assembly and packaging. Before any anode ships, we pre-assemble to your drawings, verify critical dimensions and flatness, confirm weld and thread quality, and check contact resistance. The goal is simple: parts arrive install-ready, with no surprises on site.
Our assembly and packing workflows are tightly controlled. We use calibrated torque, CMM spot checks, and clear polarity/orientation marks. Coated faces are guarded with soft, lint-free wraps; large frames get braces; long conductors are supported at multiple points. Each set is packed with custom foam, sealed inner bags with desiccant/HIC, and labeled for fast receiving—whether it’s one-piece delivery or modular kits for quick re-assembly.
Compliance and transparency are built in. Crates meet ISPM-15 export rules; materials follow RoHS/REACH. We can provide photo/video acceptance before shipment, and QR-linked labels that tie each part to its COA and QC files. Need help with forwarding or documents? We coordinate packing lists, invoices, HS codes, and crate stamps so clearance is smooth.
With Ehisen, your shipment arrives protected, traceable, and ready to work. We’ll tailor assembly and packaging to your site conditions, budget, and lead time—so your anodes install cleanly and perform reliably from day one. Let’s partner to deliver install-ready, export-ready titanium anodes that meet—and exceed—your expectations.
Supply & services
Our value go beyond titanium processing
Finding a reliable processor of titanium products is essential to your business success, and Ehisen is here to be that partner.
